Lightweight vehicle frame. How to use lightweight in a sentence.

Lightweight vehicle frame. Creating a new model Space frame Electric Vehicle - a Simple Lightweight EV Platform: I've been looking forward to the arrival of electric car technology. From initial design considerations to final assembly, this article will equip you with the knowledge The continuous evolution of vehicle body engineering, including the adoption of lightweight materials, modular body designs, and aerodynamic enhancements, has led to significant improvements in both performance and efficiency across all vehicle classifications. Abstract - Vehicle chassis is considered the most important element in terms of absorbing impacts and carrying loads. Hyperstudy software to optimize the size and material of the steel-aluminum combination frame under four typical working conditions, and the frame quality was reduced by 5. It keeps its light weight body by using an aluminum steel frame, in the shape of a sleek teardrop while on transport mode. In the case of a separate chassis, the frame is made up of structural elements called the rails or beams. This paper presents the design and static analysis of a lightweight utility vehicle chassis. Chassis Due to their lightweight nature, high strength-to-weight ratio, and corrosion resistance, composite materials are increasingly used in the automobile sector [120]. To address this, we expand Human-in-the-Loop Optimization and apply it to vehicle body lightweighting design, proposing a novel interactive optimization framework named HIL-VBLD. (a) Fuel economy targets in different countries (passenger vehicles) [2]; (b) Light vehicle production by the major market in million units [9]. 1 (b)) [9]. PNNL is investigating materials such as magnesium and aluminum alloys, composites, and carbon fiber to reduce vehicle weight. Apr 11, 2025 · The car frame is the backbone of the vehicle, supporting other components. Examples of electric cars with space frame are found in literature [11, 12]. Mar 1, 2023 · Adopting the lightweight design of the vehicle frame [23], the strength of the material must be within safety limits [4]. The old c3/c4 corvettes seem to be some of the lightest Ive found so far. Abstract The automotive lightweighting trends, being driven by sustainability, cost, and performance, that create the enormous demand for lightweight materials and design concepts, are assessed as a part of the circular economy solutions in modern mobility and transportation. not showing deep understanding or knowledge of…. torsional stiffness, eigenfrequency behavior or the lightweight rating number. This section explores the diverse applications of composite materials in body and chassis components, interior elements, powertrain systems, and specific uses in electric vehicles, showcasing how these Sep 16, 2016 · There are different parameters for defining the stiffness of a car chassis / car body, e. Caterham Seven 620R The lightweight design of intelligent new-energy vehicle frame is an important research direction in the field of intelligent vehicles, which is of great significance for improving the performance of new-energy vehicles, reducing energy consumption and reducing environmental pollution. The best decision – and investment – you can make for your build is its foundation. The Michigan Manufacturing Technology Center in Plymouth Township has designed a lightweight aftermarket car frame, along with body prototypes, that was displayed at the recent SEMA Show in Las Vegas. Here is information about car frame types, components and design considerations. All of which are extremely focused, motivated and capable in the design of ultra lightweight vehicles. For a low-volume vehicle, a framework design is used (European Aluminium Association, 2013; Kiebach, 2014) to eliminate the large cost of sheet-metal stamping dies for the two large panels (inner and outer). Structural reinforcements: It is also used for pillars, crossbeams, and affected parts to provide safety with low-weight features. The design aims to bring Formula One-derived construction and technologies to mainstream car production. Over the past few years, there has been a steady growth of light vehicle production in all the major markets (Fig. Lightweight and durable, the H&H aluminum car hauler trailer is designed for easy towing and secure vehicle transport. The meaning of LIGHTWEIGHT is one of less than average weight; specifically : a boxer in a weight division having a maximum limit of 135 pounds for professionals and 132 pounds for amateurs. Engineers use morphing software to allow the lightweight frame to fit virtually any body and length. Which of the following types of metal alloys should be used for the vehicles' frame to achieve Ford's goals of a lightweight vehicle? Assume strength requirements can be met by any of the possible alloys. 2. Selection of designs, materials, and manufacturing processes are presented for this problem. Jun 1, 2018 · The structural performance and lightweighting of car base frame design is a challenging task due to all the performance targets that must be satisfied. From traditional ladder frames to modern unibody designs, learn how these structural backbones support your car's components, absorb crash energy, and influence handling. Lightweight is a weight class in combat sports and rowing. Our car models are packed with features like openable doors, engine sounds, and more to bring your favorite cars to life. The current strategies that aim beyond the basic weight reduction and cover also the structural efficiency as well as Jan 31, 2020 · The objective of this research is to design a spaceframe chassis for light weight automobiles possessing unladen weight of ≤ 550Kg to replace the conventional monocoque type chassis frame. Pressing demand for lightweight materials of automobiles. This Prefab Frame Set can be used for any type of vehicle project from mousetrap powered cars, rubber band racers, balloon powered vehicles, and more. Unlike the traditional popup camper, A Frames are hard-sided making them more durable and weather resistant for camping. Utilizing the finite element analysis Jan 1, 2021 · This chapter describes the basic material selection considerations for designing lightweight vehicle body. Modern cars use unibody construction, with the frame and body skeleton manufactured as a single structure, unlike the body-on-frame design, which consists of separate components. This paper presents a methodology to design a lightweight and modular space frame chassis for a sedan electric car. Apr 1, 2025 · Lightweight composites have found extensive applications across various automotive systems, revolutionizing vehicle design and performance. Lightweight materials can cut a vehicle’s body and chassis weight in half—helping to increase fuel economy as well as the overall range of hybrids, plug-ins and all-electric cars. In this paper, three kinds of materials Jun 4, 2021 · Learn more about a car chassis, what they do, what they're made of, and why they're important from our expert team's guide. Jan 25, 2022 · Saving weight is a top priority in car design, but it's more than just swapping steel for aluminum. Mar 11, 2025 · The frame serves as the vehicle’s skeleton, providing a structure that supports the vehicle's weight and houses essential components. Looking further into the future, a state-of-the-art lightweight vehicle concept MILA Alpin for multipurpose application including all-terrain capability. Nov 1, 2022 · A Frame pop up campers are lightweight, and can be towed with small vehicles. Dec 15, 2024 · Abstract: The mechanical performance of a new automobile frame structure plays a crucial role in ensuring the safety, comfort, and lightweight design of the vehicle. Titanium Titanium is known for its high strength, corrosion resistance, and low density. Jul 1, 2021 · Then, lightweight optimization models of a classic cantilever beam and two vehicle structures (parking robot frame, energy absorption box) are established respectively, and the effectiveness of the present optimization method is verified. Explore the benefits of lightweight automotive design and find expert insights on Digital Forums. Nov 9, 2017 · The Michigan Manufacturing Technology Center last week at SEMA showed off a model of a lightweight aftermarket frame which could provide specialty car designers and owners with what it called &#822… 19 of the lightest performance cars you can buy It’s a simple recipe: less weight equals more good Mar 13, 2023 · Think about the following questions: Why do steel bicycle frames, aluminum bicycle frames, and carbon bicycle frames look different? How could a sheet metal steel upright and a billet aluminum upright have approximately the same strength, stiffness, and mass? Why does a monocoque look different from a tube frame? Jun 27, 2023 · PDF | Optimized Electric Vehicle Design: Aerodynamics, Lightweight Materials, and Structural Integrity | Find, read and cite all the research you need on ResearchGate The chassis supports the body, the payload and other components linked to the body and forms the structural backbone of vehicles. The lightweight division is over 130 pounds (59 kilograms) and up to 135 pounds (61. Sep 17, 2018 · The automotive world has been obsessed with carbon fiber for decades, ever since the McLaren MP4/1 Formula One race car became the first to use a carbon fiber composite chassis in 1981. Sep 29, 2018 · Former Formula One designer Gordon Murray uses aluminum and carbon fiber instead of steel to reduce the weight of cars. A car's platform includes its chassis and suspension geometry. OPEN TOP ROADSTER. The design of such an off-road vehicle is intended to achieve extreme performance objectives in Explore steel, aluminium, magnesium, and composites in automotive chassis and body parts—focusing on weight, safety, economy, and recyclability. The novelty of this study is that we propose a detailed optimization design method and a design process in lightweight optimization for passenger car seat. How to use lightweight in a sentence. Aug 25, 2016 · A 10 percent reduction in vehicle weight can lead to an 8 percent improvement in fuel economy. Feb 24, 2015 · The World Auto Steel ‘Future Steel Vehicle’ concept is a lightweight body structure concept for future electric and hybrid vehicles, which demonstrated a 35% reduction in weight compared to the project baseline vehicle, and a 23% weight reduction compared to current production small vehicles. Structural reinforcements: Used in crossbeams, pillars, and impact zones to enhance safety while keeping weight minimal. Abstract On the basis of summarizing low-load electric vehicle frame research, taking pure electric patrol vehicle frame as research object of lightweight design, the section size parameter optimization method is adopted to achieve lightweight targets design. Cui et al. Working with lightweight materials has emerged as a critical area for improvement in the automotive i Dec 25, 2023 · They suit lightweight vehicle components like bodies, frames, doors, and bumpers. not weighing much: 2. . The use of high-strength steel helps to meet these diverse requirements. Underpinning the Aston Martin Vulcan Aston Martin’s track-only Vulcan is built on a composite and aluminum monocoque derived from their One-77. Technologies enabling lightweight vehicle system Technology which facilitates the joining of lightweight materials such as aluminum to aluminum, aluminum to CFRP, steel to CFRP and other material combinations Modern car seat has to be a true all-rounder: it has to be lightweight yet crash-proof, take up very little installation space, be inexpensive to produce – and all of this, of course, without compromising comfort. Designing a lightweight frame is a key strategy to improve the economy and environment, increase energy efficiency, and reduce carbon emissions. Composite materials are being employed in the chassis, the vehicle's structural underpinning, to increase performance and economy [121]. Definition of lightweight adjective in Oxford Advanced Learner's Dictionary. Aluminum is a metal material that can be used in vehicles to produce a lightweight structure. DJM’s vast experience in vehicle chassis and space-frame chassis design allows us to combine customer requirements with design expertise via a team of both designers and engineers. If you want a lightweight camper with the essential amenities in it, then the Coachmen Clipper Express might be the pop-up camper for you. 2023. Optimization processes for lightweight designs are briefly described. In past years automotive manufacturers are increasingly using lightweight materials to reduce weight; like plastics, composites, aluminum, magnesium, and new types of high-strength steel [1], [27], [29], [30]. Often it is the vehicle body (aka body-in-white, BiW), the heaviest structure of a vehicle, that is the key target for new weight reduction strategies within the vehicle architecture. Models of the C2 Corvette prototype frames were met with an enthusiastic response by industry peers. The company’s expertise in aluminum forging ensures that each component is engineered to precise specifications, delivering unmatched performance and reliability. Includes a wide variety of lightweight advanced materials, forming processes and joining methods enabling mass-optimized solutions for body, chassis and electric vehicle structures. To achieve this, the frame chassis was designed by fusion 360 and tested on Ansys . Apr 10, 2018 · The frame was designed in response to the growing market need for alternative lightweight vehicle frame options. There are various types of frames that can be used for the formula race car like monocoque chassis, ladder chassis and space frame type of chassis. Thanks to its modular design, the chassis should be suitable for all types of vehicles, from sports cars to SUVs to urban e-cars. Magnesium Magnesium is also a low-weight material Pedigree Lightweight Pedigree Strickland Racing Inc, has been involved in auto racing and chassis development for 40+ years, bringing racing pedigree to this revolutionary design! Mar 1, 2021 · On the basis of summarizing low-load electric vehicle frame research, taking pure electric patrol vehicle frame as research object of lightweight design, the section size parameter optimization method is adopted to achieve lightweight targets design. The McLaren 12C pictured with and without front and rear frame sections take that technology to the street. Two significant challenges of engine-powered vehicles are greenhouse gas emissions and fuel economy. This study integrates finite element analysis and topology optimization methods to conduct a comprehensive analysis of the frame's mechanical performance, achieving lightweight design through structural optimization. 3. Like the new BMW 7-Series This approach is used in automotive and aerospace applications to design components like vehicle frames and aircraft structures that are both lightweight and capable of withstanding operational stresses. According to bearing capacity of the frame, a mathematical model is established, which takes the minimum mass of single longitudinal Sep 2, 2023 · This method provides important reference value and guiding significance for the optimization of frame and its lightweight. Nov 17, 2024 · The Porsche 718 Cayman combines luxury with performance in a lightweight package, weighing about 3,034 pounds. Relevance / Objectives Overall Objectives To develop a novel manufacturing technique to produce lightweight car seats by combining AM and over-molding techniques. Discover which models made the cut. Abstract Read online In order to reduce the weight of the frame and improve the static and dynamic performance of frame structure,the structure parameters of frame beam,crossbeam were served as the design variables,sampling points were obtained by using optimal Latin squares design of experimental method. Jun 30, 2021 · In the chassis, suspension, and brake systems, there are many parts to consider for lightweighting optimization. Every inTech trailer frame is built using only aluminum tube extrusions. Beyond replica cars, this frame can be adapted for military applications, as a number of companies working with the SL-C Kit The Standard Kit listed below, if purchased all at once, is $56,100 If your budget doesn’t permit buying the Standard Kit, you can acquire it in stages, and build the car as your finances permit. Shop IKEA’s picture frames, art frames and poster frames and display your favorite memories! Shop 4x6, 5x7, 8x10, 12x16, 16x20 photo frames and more. Looking Jun 25, 2025 · Discover top cars with lightweight frames that deliver superior performance and fuel efficiency. Additionally, lighter vehicles have greater towing and hauling Prefab Balsa Frame Set Ready to assemble the Prefab Frame Set is made out of lightweight balsa wood that is pre-cut and pre-drilled for a perfect fit and perfect alignment. is searching for ways to reduce fuel consumption of their motorized vehicles. This article examines their applications, performance characteristics, and the future of lightweight composite frame technology in automotive design. Sep 1, 2022 · Fig. With the separate-stage approach the cost of the Standard Kit is $65,300 – a $9,200 difference Oct 12, 2015 · Here is a compilation of cars that have a head start on the rest of the industry when it comes to cutting weight. Furthermore, extrusion is a process of forming aluminum products that are used Apr 19, 2023 · Automotive chassis components lighten up with composites Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles. Jul 25, 2020 · At present, the safety performance and lightweight of passenger car seat has become more and more important. I am not a mechanic, but I do like working on my cars. Stages 1 & 4 must be purchased together -- there are no separate chassis or body sales. Jul 24, 2025 · Typically, vehicle frames are made of carbon steel for strength or aluminium alloys for lightweight construction. Its lightweight nature reduces the overall vehicle weight, enhancing fuel efficiency and responsiveness. The frames are built by steel tube bending (without hydroforming) and welding or by assembling Al extrusions, as shown in Figure 2. It is constructed of a Formula One race car inspired lightweight aluminum space frame and carbon fiber composite body. The ASF concept has been continuously refined over the years, making the A8 a benchmark for lightweight vehicle design. After Feb 28, 2022 · Finally, the thin-walled frame structure is optimized to minimize the weight while maintaining the structural strain energy. The major issue with electric Much like other automobile companies, Ford Motor Co. There has also been a movement towards utilising materials like carbon fibre composites, aluminium, and E glass epoxy with the development of lightweight materials to help reduce vehicle frame weight thereby helping the overall vehicle performance and efficiency while maintaining the vehicles structural integrity. Cellulose tree fibers are used in the armrests of the Lincoln MKX mid-size SUV, while rice hulls and wheat are used to reinforce plastics and storage bins. 5MPa. Typically the material used to construct vehicle chassis and frames is carbon steel; or aluminum alloys to achieve a more light weight construction. Click the Tata AIG blog to learn about different types of car chassis. Home / Featherlite / Resources / Browse Trailers / Aluminum Enclosed Trailers Aluminum enclosed trailers from Featherlite give your cargo the extra protection it needs during travel and you a sense of security. Wu et al. The objective of this study revolves around achieving holistic optimization of vehicle structure via detailed scrutiny of vehicle process characteristics, amalgamated with a Back Propagation Jul 28, 2020 · High-quality lightweight materials are essential for high-performing vehicles. What are the best aluminum camper? In this Hence, it must be designed optimally to reduce its weight while enhancing overall car performance. For instance, lightweight Mar 6, 2025 · Discover the essential guide to car frames, including types, materials, and costs to help you make informed decisions for your build or restoration. The multi-objective lightweight optimization of the passenger car seat frame is carried out in this study. (2020a) used Hypermesh to conduct strength analysis, modal frequency calculation and optimization for a certain type of road engineering vehicle frame under fully loaded static and support conditions. Optimizing Vehicle Frame Structure: Redesigning and optimizing the structural elements of the car. Within the body, closures contribute 35-50 % of the mass and are very challenging to lightweight [1]. LIGHTWEIGHT definition: 1. 100007 License CC BY-NC-ND 4. HIGH-STRENGTH, LIGHTWEIGHT CAR BODIES FOR HIGH-SPEED RAIL VEHICLES IDEA Program Final Report For the period June 2001 Through October 2004 Contract Number HSR-32 Prepared for The IDEA Program Transportation Research Board National Research Council Jan 10, 2025 · Keywords: Electric vehicles, lightweight design, lightweight optimization. Taking an automatic loading and unloading mixer truck as the research object, a force analysis of its frame was conducted under six typical May 13, 2023 · Building a tube frame car is an ambitious undertaking that requires careful planning, precise fabrication, and meticulous attention to detail. This article has been published in the JEC Composites Magazine N°152. Fully-engineered products utilize a multitude of manufacturing and assembly technologies to produce optimized solutions. The lightweight structure delivers up to 50% weight reduction compared with a standard stamped Mar 23, 2016 · The space frame is a unique idea where you have interior and exterior panels mounted on a frame in the space in between the panels Tubular frames have been used for all kinds of vehicles, especially where you wanted to build in safety cages into the frame, like you said, dune buggies, but also dragsters, and funny cars. Designing Tubular Frame Structures Oct 26, 2022 · A design method for a lightweight unmanned sightseeing vehicle frame was proposed based on multi-condition and multi-objective optimization to improve the vehicle’s range and reduce its production cost. In more detail, firstly Top 5 Lightweight Materials for Automotive Performance: Why Carbon Fiber Leads the Way In the high-performance automotive world, every ounce counts. The original frames were made of wood (commonly ash), but steel ladder frames became common in the 1930s. Thousands of builders chose an Art Morrison chassis for theirs because it’s hands-down the highest quality in the business. For decades, automotive engineers and enthusiasts alike have been exploring ways to shed unnecessary weight from vehicles while maintaining While any vehicle can use lightweight materials, they are especially important for hybrid electric, plug-in hybrid electric, and electric vehicles. The frame is comprised of aluminum, magnesium, carbon fiber and advanced high strength steel. Jun 14, 2024 · The rectangular steel frame structure of the original frame is replaced with square plates, the basic model of the unmanned sightseeing car frame is established, and a single-objective topology optimization mathe-matical model of the frame is established to optimize the topology design of the frame. Mar 5, 2023 · This work presents the design of an SAE BAJA space frame based on static finite element analysis. Aluminum Alloys – The Ideal Solution for Automotive Lightweighting 3. AOOTF License Plate Frame with Light Bar Assembly- License Plate Light Lamp Bulbs & Aluminium Carbon Fiber Car Tag Holder Mount Kit for Truck SUV Trailer, 12V Waterproof White, Screws Caps Aug 29, 2024 · Aluminum travel trailers are often more lightweight than other travel trailers, making them perfect for towing with smaller vehicles or optimizing your gas mileage while traveling. 6 %. Take the issue of weight, for example: Today, each seat weighs on average around 12. Dec 18, 2024 · By collaborating with automotive manufacturers, MINGYU is at the forefront of developing lightweight and strong vehicle frames that meet the industry’s evolving needs. A car chassis supports all mechanical components and provides the foundation for the vehicle. Advantages of Space Frame: Nov 20, 2017 · The Michigan Manufacturing Technology Center in Plymouth Township has designed a lightweight aftermarket car frame, along with body prototypes, that was displayed at the recent SEMA Show in Las Vegas. Lightweight materials such as carbon fiber are increasingly being used in cars and trucks to decrease weight while preserving strength, as shown here in this car bumper, as an example of Lightweighting. The Kriging method was adopted for the multi-objective system of the frame NVH,torsional Dec 1, 2020 · PDF | At present, the safety performance and lightweight of passenger car seat has become more and more important. It also includes design considerations for stiffness, strength, fatigue durability, crashworthiness, and noise, vibration, and harshness of body structure and body panels. In response to the shortcomings of traditional car frames in strength and stiffness, as well as the problem of weight redundancy, this research focuses on titanium alloy frames and conducts in-depth analysis of static and dynamic characteristics and lightweight design. Under the condition of ensuring the adequate safety performance of the frame, the lightweight design of the frame can reduce the dead weight of the frame and thus improve the fuel economy and power of the vehicle [2]. This lightweight design uses HyperWorks for pretreatment and post-processing. Monocoque is the most common type of car chassis frame, being a single-body structure. This forward-looking engineering offers a great opportunity for innovation across numerous industries. Feb 17, 2017 · Looking for the lightest weight full frame RWD chassis I can find, cheap. Since then The structure of the full-load bus body consists of two parts: the upper-frame and lower-frame, whereas the upper-frame consists of five parts: the front and rear enclosures, the left and right enclosures and the top cover. Typically, the material used to construct vehicle chassis and frames include carbon steel for strength or aluminum alloys to achieve a more lightweight construction. 1. The frame was designed in response to the growing market need for alternative lightweight vehicle frame options in the custom car market. Dry Weight: 761lbs. The dynamic response is predicted using a finite element In order to find effective lightweight schemes for commercial vehicles, the frame of a heavy commercial vehicle was taken as the research object, the finite element model was established and the free modal analysis and the static analysis of four typical working conditions were carried out. Sports Of, relating to, or characteristic of a lightweight: the lightweight title. Nov 22, 2023 · Luxury car manufacturers extensively use aluminum alloys in various parts of the vehicle, including the body, chassis, and engine components. Ultra-lightweight structural technologies with reduced weight, increased stiffness, and crash performance. Our structural architectures persist in the journey for improved vehicle range. Learn more. Material Substitution: Replacing traditional steel with high-strength, lightweight materials such as: High-strength steel Aluminum alloys 3. A finite Jul 2, 2024 · This study presents a comprehensive investigation into the design and structural analysis of lightweight chassis for electric vehicles. Mar 16, 2022 · The transition from traditional gasoline-powered automobiles to electric vehicles has taken time. Today, the frame design is only employed for light trucks and full-size SUVs. Premier automakers rely on us for innovative solutions that keep pace with CAFE and safety standards for lightweighting. 1 Aluminum Alloy Fundamentals Apr 9, 2018 · PLYMOUTH — The Michigan Manufacturing Technology Center will unveil a lightweight replica car, military and specialty vehicle frame this week at the World Congress Experience event, hosted by… 5 days ago · In this design, a lightweight frame made of materials such as aluminum or carbon fiber forms the car’s skeleton, onto which the body panels are attached. Find your perfect car hauler today! Jan 1, 2022 · This has caught the focus of vehicle makers towards producing lightweight vehicles because vehicle weight directly affects energy consumption. In this way, the design of the frame can be better optimized to make it lighter, thereby improving the performance of the smart car. Nov 26, 2017 · This lightweight alternative, not yet in production, is ideal for replacing car frames on nearly any specialty vehicle and offers an affordable, stiffer and safer car frame option, said Elliott Forsyth, Vice President of Business Development for MMTC. Nov 25, 2024 · Manufacturers strive for lightweight designs, and this list highlights the lightest vehicles available in 2024. Feb 17, 2025 · Full-body frames: Found in lightweight vehicles, including sports and electric cars. Frames Magna has produced full frames for mid-size, full-size and heavy-duty pick-ups and SUVs for over 20 years. This study mainly analyzes the electric vehicle chassis frame made of different materials and calculates the strength, deformation and weight of the frame under different operating conditions. Jul 9, 2013 · The same techniques can be applied - to a greater or lesser degree - to all light-weight tubular construction vehicles, but as the vehicle mass and power increase, so techniques will need to be altered. Lightweighting is a concept in the auto industry about building cars and trucks that are less heavy as a way to achieve better fuel efficiency, battery range, acceleration, braking and handling A vehicle frame is a structure made of steel that provides the necessary strength and support for a vehicle, while also being lightweight enough to withstand loads without distorting. At present, researchers are paying more and more attention to the development of automotive light weighting. Plastic inner and outer panels screwed onto the frame These requirements include clear rules that attain fair competitive levels and ensure vehicle driver safety. Lightweight definition: light in weight. Nov 28, 2024 · The authors have performed a topology optimization of billions of elements intended for a vehicle frame using 35,000–66,000 processors and measured its parallel performance. It can match your large truck with its looks! Nov 13, 2023 · Integrated lightweight rail vehicle composite structures meet high fire requirements Four specialised companies, Talgo, Aernnova, Fidamc along with Tecnalia, investigated different competitive materials and processes to develop a lightweight car body structure meeting the EN-45545 European railway standard for fire safety. 2 kilograms) weight class in the sport of boxing. weighing only a little or less than average: 2. Our products have been tested on the street and track. This work presents the design of an SAE BAJA space frame based on static finite element analysis. Feb 25, 2025 · Gordon Murray to develop ‘ultra-lightweight, eco-friendly vehicle chassis’ The project aims to create a new vehicle monocoque architecture that is 25% lighter and 50% less carbon-intensive Oct 1, 2024 · Previous studies on vehicle body lightweight design that relied on automated optimization methods have seldom considered operating costs. A design method for a lightweight unmanned sightseeing vehicle frame was proposed based on multi-condition and multi-objective optimization to improve the vehicle’s range and reduce its Oct 25, 2021 · A space frame structure design for an electric vehicle. Stiffness analysis of miniature electric commercial vehicle frame based on lightweight aluminum alloy 7475 material. Having no significance or influence: a lightweight intellect. Our guide tells you how to assess frame damage to your vehicle, and what to do to stay safe. The innovative design includes using the bottom frame as the landing gear and a race car inspired safety cell to protect the pilot [5]. Jul 10, 2020 · Aiming at the weight problem of a light electric commercial vehicle, a lightweight optimization idea is proposed, which is based on the design of the frame structure made of TC4 titanium alloy. Ultra-High-Strength Steel (UHSS): UHSS is another type of steel employed in vehicle frames for its exceptional strength. However, with so many different aluminum frame travel trailer manufacturers and styles available, it can be hard to choose the right aluminum travel trailer for your needs. About this item Polyester Imported This Graco stroller turns your car seat into an ultra portable travel solution and is the only car seat carrier engineered exclusively for Graco seats ; Height adjustable handle for comfortable strolling Ultra lightweight aluminum car seat stroller frame is the perfect infant car seat accessory, providing convenience on the go ; Meets Disney Size Requirements The ladder frame design (left) as exemplified by the Chevrolet Corvette C3 (right) The body-on-frame concept was used until the early 1960s by nearly all cars in the world. Apr 9, 2018 · The Michigan Manufacturing Technology Center (The Center) will unveil an innovative lightweight replica car, military and specialty vehicle frame this week at the World Congress Experience (WCX) event, hosted by SAE International. Our lightweight bogie frame for rail vehicles received the ERCI Innovation Award in 2020. Apr 25, 2018 · The Michigan Manufacturing Technology Center unveiled an innovative lightweight aftermarket car frame, which was designed in response to the growing market need for alternative lightweight vehicle frame options in the custom car market. Multiple organizations were involved in the process of creating this innovative lightweight frame, in a unique collaboration among The Center, Lightweight Innovations for Tomorrow (LIFT),the Institute for Advanced Composites Manufacturing Innovation (IACMI) and the University of Nov 23, 2021 · For example, a lightweight car frame might replace cast iron and steel aspects with magnesium alloys or aluminum. A technology Jun 1, 2023 · This paper develops a new scheme for the lightweight design of heavy dump truck frames based on the characteristics of dynamic responses. Jan 4, 2024 · A Final Word: Choosing Wisely For Longevity Selecting the right car frame material is a crucial decision that can significantly impact your vehicle’s performance, safety, and lifespan. A current production steel frame was used as a base model for packaging comparison. We have car chassis for sale, and when you buy with Chassis Guys, you save hundreds because we offer Free Shipping to the contiguous 48 states. Expertise Jun 1, 2018 · The structural performance and lightweighting of car base frame design is a challenging task due to all the performance targets that must be satisfied. Each is built from carbon using our Rim-to-Rim monocoque design, engineered for low weight, maximum stiffness, and a ride that’s completely in tune with you. Multiple organizations were involved in the process of creating this innovative lightweight frame, including the MMTC, Lightweight Innovations for Tomorrow, the Institute for Advanced Composites Manufacturing Innovation and the University of Tennessee Center for Industrial Services Photo caption: The lightweight aftermarket car frame was designed by The Center and its partners. Jan 21, 2009 · Development of a flexible base frame for 3-wheeled vehicles by simulation resulted in a weight reduction from 6% up to 20%. Durability (Door opening and closing over the life of a vehicle) Stiffness (Frame stiffness, beltline stiffness, side mirror mounting stiffness, torsional stiffness, resonance frequency, outer panel oil canning) Acoustics (wind and road noise isolation) Figure (1): Example of a Vehicle Door System Oct 22, 2022 · Finite Element Analysis of Car Frame Frontal Crash using Lightweight Materials October 2022 Journal of Engineering Research 10 (1) DOI: 10. 22 proposed a design method of multi-material automobile body structure with thin-walled frame structure, which realized the lightweight design and improved the performance. Introduction With the worsening of environmental issues and rising fuel prices, traditional fuel vehicles are no Automotive Frames The automotive frame, also known as the chassis or the vehicle frame, is the structural foundation of a vehicle. Examples are body sides, body rails, complicated closures, and lift-gates. The frame optimization model was established by using the multidisciplinary optimization software Aug 7, 2024 · Automakers Are Making New Steels for Stronger and Lighter Cars Novel materials are hitting assembly lines with just the right properties to build cars that are both safer and more fuel-efficient Mar 1, 2023 · Finite element analysis of car frame frontal crash using lightweight materials: FCTS requires lighter materials than ordinary cars, but the safety and robustness of lighter materials are often ABSTRACT The mechanical performance of a new automobile frame structure plays a crucial role in ensuring the safety, comfort, and lightweight design of the vehicle. Plexiglass windshields might be replaced with lightweight fiberglass. Mar 9, 2024 · The efficient development of electric vehicles is essential to drive society towards sustainable development. Since engine capacity is pre-determined by the rules [1], the vehicle frame weight represents a crucial role in the overall vehicle performance. Jan 1, 2021 · In addition to the overall driving force of mass reduction to meet fuel consumption or electric vehicles (EV) range targets, the replacement of traditionally steel body parts with aluminum has been facilitated by several technological developments in materials on the supply side, in more robust manufacturing techniques on the part of the car manufacturers, and enhanced recycling processes Introduction Vehicle lightweighting provides opportunities for enhancing fuel efficiency. Its mid-engine layout and turbocharged flat-four engine offer excellent balance and acceleration. Feb 8, 2024 · Request PDF | Topology Optimization and Lightweight Platform Development of Pure Electric Vehicle Frame-Type Aluminum Body Considering Crash Performance | Unlike traditional steel body transfer The meaning of LIGHTWEIGHT is one of less than average weight; specifically : a boxer in a weight division having a maximum limit of 135 pounds for professionals and 132 pounds for amateurs. Custom LED Car License Plate Frames - Personalized RGB Color Changing Vanity Plate Cover, 12V LED Light Up Engraved Auto Tags Frame with with Control, Illuminate License Plates Holder Design Options: 1 image, 2 text inputs Save 10% with coupon Our lightweight sleeping platforms and camper conversion kits fit 100s of SUVs and minivans, set up in seconds, and fold up into your trunk to save space. This paper describes the method and technology in which a combination of extruded and stamped magnesium components were used to develop a lightweight seat frame for use in automotive and/or aircraft industries. Feb 8, 2024 · 3) Framed Al body lightweight platform construction: Taking a pure electric vehicle as a template, a frame-type Al body lightweight platform with Al profiles as the main and Al panels as the supplement was innovatively developed. Discover how composite material frame design is transforming lightweight engineering, enhancing performance, and driving innovation. Since the days that vehicles were built on a simple ladder frame much has changed. Find out which steel tubing is best for automotive frame fabrication, ensuring strength, durability, and cost-effectiveness in your vehicle design. Feb 8, 2024 · Amid the swift progression of the global automobile industry, the aspiration for lightweight vehicle design has surfaced as a crucial approach to boost fuel efficiency and curtail environmental impact. Our wheels are made from Lightweight Custom Composite using aerospace engineering and cycling expertise. Weight reduction has become a key factor in enhancing a vehicle’s speed, agility, and overall efficiency. The frame looks like a ladder, two Therefore, lightweight design of the frame can lead to savings in the energy consumption of the vehicle and improve its carrying eficiency. Aluminum renders a light-weight trailer using the strongest, longest lasting materials available. DP590 duplex steel is used as the integral material of the frame, and the allowable stress of the steel under bending condition is 211. We've also selected the highest quality aluminum materials for finishing the interior and exterior of our trailers. May 11, 2016 · Lightweight Chassis Structures – Light Truck Frame Joint Stiffness Study Phase 1 Final Report – 7/1/2001 – This report comprises the results of Phase 1, the modeling and testing of five joints typically used in light truck frames Leading the Way with Revolutionary Aluminum Construction. In: 25th world battery, hybrid and fuel cell electric vehicle symposium and exhibition, Shenzhen, China, 5–9 November2010. In 1981, McLaren revolutionized Formula 1 with a carbon-fiber monocoque—the epitome of lightweight rigidity. 1016/j. See examples of LIGHTWEIGHT used in a sentence. In order to reduce the overall weight of the racing car and realize the lightweight innovative design of the frame, this paper utilizes the Fusion360 generative design tool to carry out the lightweight design of Abstract In this paper, the lightweight design of a passenger car seat is carried out. SIX SPEED MANUAL GEARBOX. 0 Apr 1, 2021 · Nowadays, electric vehicles are being introduced to minimize environmental pollution, and however, there are several issues with the smooth implementation of electric vehicles as an alternative for conventional fuel run vehicles. EUC Graco SnugRider Elite Car Seat Carrier, Lightweight Frame, Travel Stroller Accepts any Graco SnugRide Infant Car Seat, Black Retails for $149. The frame was designed in response to the growing market need for alternative lightweight vehicle frame options. With up to 414 horsepower in the Cayman GT4, this car is a serious contender for speed enthusiasts who want precision handling in a relatively light frame. The multi-objective lightweight | Find, read and cite all the research you Race Car Monocoques Tubs made by Multimatic protect the driver in a cocoon of strong, yet lightweight, carbon fibre. See for yourself if it’s right for you. It forms the backbone of the chassis and serves as the primary load-bearing element, distributing the weight of the vehicle and its cargo, which goes hand in hand with the load-bearing role of your vehicle’s Shopping for a Full Frame Chassis for your next project? Click to browse our Full Frame Classic Car Chassis. Not just for the smooth quiet power, wide torque range, cheap running costs and minimal maintenance, but to design and build cars to take advantage of the simplicity and flexible… The Lightweight Maintenance Enclosure (LME) tent system provides rapid deployment and maintenance elements, without sacrificing the mobility or survivability of the tent system. A flexible design for a base frame allows to diversify the vehicle Aug 17, 2017 · A space frame chassis is in essence a truss, made of tubes and welding together to provide a lightweight yet very strong chassis to build on. Meaning, pronunciation, picture, example sentences, grammar, usage notes, synonyms and more. If you describe someone as a lightweight, you are critical of them because you think that they are not very important or skilful in a particular area of activity. By reducing a vehicle’s gross vehicle weight (GVW), manufacturers can improve gas mileage, extend battery range, and enhance acceleration, braking, and handling. Apr 3, 2025 · The complete frame of lightweight vehicles, such as sports and electric cars, is made with aluminum. Frames are the main supporting structure of the vehicle where all other components are attached. Weighing relatively little; not heavy: lightweight clothing; a lightweight wood. A finite Dec 22, 2023 · In the ever-evolving automotive industry, vehicle light-weighting has emerged as a key strategy for enhancing fuel efficiency, performance, and sustainability. I have always been interested in how to build a custom car frame, custom car frames and how to build a race car chassis. It supports the weight of the vehicle and its components, absorbs the forces exerted on the vehicle during motion, and provides a rigid platform to mount other parts such as the engine, transmission, and suspension. The industries have used various materials to meet the needs for making lightweight vehicles from steel to substituting aluminium and magnesium alloys. Apr 9, 2018 · The Michigan Manufacturing Technology Center in Plymouth Township today announced it will unveil a lightweight replica car, military, and specialty vehicle frame this week at the World Congress Experience (WCX) event, hosted by SAE International. Aug 5, 2024 · After an accident, you may experience frame damage. Aug 14, 2024 · The use of an all-aluminum body structure, known as the Audi Space Frame (ASF), resulted in significant weight savings and improved performance. g. Introduction When creating a new car model, the first part of the car to design is the platform upon which the car model will sit. LIGHTWEIGHT SPACE FRAME CHASSIS. Chassis components: Wheels, brake components, and suspension components use aluminum to provide high efficiency. The design of such an off-road vehicle is intended to achieve extreme performance objectives in terms of safety, durability, rigidity, and reliability. From: Encyclopedia of Materials, Parts and Finishes [2019], Automotive Systems [2021] Abstract Developing an appropriate design process for a conceptual model is a stepping stone toward designing car bodies. Dive into its types, materials, and importance in ensuring ride quality and safety. Project leads are gauging interest outside the arena of car restoration. But particularly most preferable design which can be used for formula racing competitions are tubular space frame type of chassis. Check out 20 of the lightest cars here. Jun 1, 2025 · 4. Synonyms for LIGHTWEIGHT: light, small, weightless, fragile, tiny, thin, feathery, featherlight; Antonyms of LIGHTWEIGHT: heavy, large, weighty, hefty, ponderous, overweight, leaden, great LIGHTWEIGHT meaning: 1. Jun 5, 2024 · Reducing vehicle quality to reduce fuel consumption and emission pollution is the core problem in developing lightweight vehicles. Looking for a lightweight car trailer? The Black Rhino Car Hauler Series is the perfect trailer to get your precious auto anywhere you need to go. Not to mention, you’ll receive the benefits of owning an aluminum trailer that so many fellow Featherlite trailer owners report, like durability, ease of tow and a lighter weight Jan 6, 2016 · Following in the footsteps of parent company BMW, Rolls-Royce announced the development of a future vehicle platform composed of a lightweight aluminum space-frame. Understanding car frame types and materials helps with smarter vehicle purchases and maintenance. Common lightweight urban vehicles are often employing space frame structures in order to meet strength, low manufacturing cost and aesthetic demands [9, 10]. It's like having the real thing, right in your room! Dec 22, 2021 · For its new battery-electric iX sports activity vehicle, BMW combines CFRP strategies from previous i3, i8 and 7-Series designs and adds CFRTP for a lightweight, rigid frame. Lightweight system design solutions for rail vehicles open up technical and economic advantages depending on the respective train operation profile - local, regional, intercity, and high-speed traffic [2-5]. 3. Jul 14, 2025 · Discover the essential role car frames play in vehicle safety and performance. Learn more about the latest lightweight material used by OEM manufacturers. Nov 5, 2021 · Discover the innovative lightweight materials that are shaping the automotive industry, such as aluminium, carbon fibre, magnesium, and more. The Center unveiled an innovative lightweight aftermarket car frame at the SAE’s World Congress Experience (WCX) event in Detroit, MI. However, a trade-off between the vehicle frame rigidity and weight must be considered. These elements come together in the Spartan V8, our take on the minimalist exoskeleton car. Tempered glass What is the primary hazard at vehicle extrication incidents Traffic Which type of vehicle frame is used on heavy-duty vehicles that pull or carry loads Full or rigid frame The common term for the area of the vehicle that the driver faces during normal operation is the Front Dec 1, 2022 · Abstract Vehicle light-weighting is aimed at reducing the curb weight of the vehicle to ensure its strength, safety, and performance, as well as to reduce fuel consumption and exhaust emissions. Based on the Chinese national standard GB15083-2019 automobile seat test method, the 8x stronger than aluminium Very light compared to both steel and aluminium Current alternate lightweight materials: Ford is using natural fiber–reinforced composites to reduce vehicle weight. In this extensive guide, we will provide you with a comprehensive, step-by-step walkthrough of the process involved in constructing a tube frame car. a sportsman such as a boxer who is not in the heaviest weight group. I enjoy sourcing the parts, lying under the car while I work attached to my hoist and wrenching […] A modern lightweight vehicle frame has been developed for builders of replica classic cars. 5 kilograms – and Topology Optimization and Lightweight Platform Development of Pure Electric Vehicle Frame-Type Aluminum Body Considering Crash Performance Bo Liu, Jian Yang , Xiaoyu Zhang, and Xiaoqing Li Oct 11, 2024 · Explore the fundamentals of vehicle frame construction, various types of car frames, and the materials used in their design and manufacturing processes. May 1, 2021 · Aiming at the weight problem of a light electric commercial vehicle, a lightweight optimization idea is proposed, which is based on the design of the frame structure made of TC4 titanium alloy. 00 asking $90 OBO Apr 18, 2019 · Lightweight design is therefore becoming increasingly important in the rail vehicle industry. IOP Conf Ser Earth Environ Sci 2019; 242: 032044. REAR WHEEL DRIVE. It’s critical to assess every aspect, including cost, weight, strength, corrosion resistance, maintenance requirements, and environmental sustainability before making a choice. Jun 28, 2023 · Explore the automobile chassis frame – the backbone of vehicles. Using lightweight materials in these vehicles can offset the weight of power systems such as batteries and electric motors, improving the efficiency and increasing their all-electric range. A chassis needs to be able to withstand twist, shock Jun 3, 2021 · GVWR: 2,194lbs. Sep 23, 2024 · Discover the advantages of building a kit car with a tube chassis kit, including customization options, performance, and safety considerations. In this paper, three kinds of materials (iron, aluminum and magnesium alloy) replacement along with section design optimization strategy is proposed to develop a lightweight car frame structure to satisfy the tensile and safety while reducing May 1, 2021 · Aiming at the weight problem of a light electric commercial vehicle, a lightweight optimization idea is proposed, which is based on the design of the frame structure made of TC4 titanium alloy. Nov 27, 2018 · Gordon Murray Design has unveiled the iStream Superlight ® automotive body-in-white (BIW) structure, which combines a high-strength aluminum frame with advanced carbon fibre composite panels. The decisions made in the chassis design area will decide the purpose of your vehicle. Find out more in this automotive lightweighting guide. EXOSKELETON DESIGN. The biggest difference between the pure electric bus and the traditional fuel bus is the power system. Nov 24, 2023 · Abstract—The frame of a Formula Racing car is the core component connecting the arm and chassis frames, and it accounts for a relatively large proportion of the overall vehicle mass. Apr 20, 2024 · The advantages of lightweight composite frames extend beyond mere weight reduction; they play a crucial role in enhancing fuel efficiency and reducing emissions. jer. ALL ALUMINUM V8. The dual phase high strength steel with improved mechanical properties is employed to reduce the weight of the car body. The static analysis was Nov 28, 2024 · Daliang C, Haijun Z, Weichong Z, et al. kby twlhwb 6x4eyk rr1k dzi 7deo a5ece qbmnk dwgfef efeue